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Saturday، 27 October 2018 | Article Rating

They are as small as a grain of rice, but just 150 grammes of them have the surface area of a football field. Catalysts speed up chemical reactions, and they are central to the process of converting natural gas to liquid fuels and other products.

Shell’s catalyst company, CRI/Criterion, has spent around four years using dedicated facilities in Europe in full-time production to provide the thousands of tonnes of catalysts that were needed for the start of production at Pearl GTL.

Combined, the total surface area of these catalysts is equal to almost 18 times the size of the State of Qatar. On this scale, huge volumes of gas are exposed to the catalysts’ chemically treated surface, maximising the rate of chemical GTL reactions. The vast surface area is the result of a catalyst’s many nano-sized inner channels, which create high porosity.

The catalysts accelerate a reaction that converts synthesis gas (a mixture of hydrogen and carbon monoxide) into the hydrocarbon molecules that form GTL wax — the basis for the production of finished GTL products.

New cobalt catalyst

Advances in technology have been crucial to making the process work efficiently on a large scale. Among other things, Shell’s development of a new advanced proprietary cobalt synthesis catalyst has already significantly increased output of GTL products on a commercial scale at Bintulu, Malaysia. The Pearl GTL plant’s 24 reactors use this new catalyst.

“The more efficient the catalysts, the better the productivity of the project and the greater the financial return,” says Carl Mesters, Shell Chief Scientist Chemistry and Catalysis.

The catalysts are distributed throughout tens of thousands of tubes inside each 1,200-tonne reactor. They are replaced every few years, one reactor at a time to minimise the impact on production. CRI/Criterion reclaims the cobalt inside used catalysts to make new catalysts.

For Shell, the start-up of Pearl GTL was the culmination of more than three decades of research, the filing of around 3,500 GTL-related patents and the development of some of the world's most advanced cobalt synthesis catalysts.

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Pasargad Energy Development Co. (PEDC) is an independent energy company based in Iran. PEDC is an integrated energy company whose activities span the entire value chain including exploration, production, refining, petrochemicals marketing, power generation & renewables as well as new high-tech venture capitalizing. Our headquarter is located in Tehran. PEDC is present across the Iranian continental shelf and international market through its subsidiaries. We create value for our shareholders through active investment, high-level monitoring of our projects, building world-class partnership and managing our risks effectively and making balanced portfolio. Meantime, we contribute to the sustainable development of the energy sector and communities in our country. PEDC’s competitiveness relies upon our values-based performance culture, with a strong commitment to transparency, cooperation and continuous operational improvement. As a wholly owned subsidiary of the Pasargad Financial Group, with Pasargad Bank being a distinctive shareholder, we owe our success to our experience, management knowledge and strong local/international partnerships since 2008. PEDC is committed to maintaining sustainability and being recognized as the strategic partner of choice in Iran’s energy and petrochemical sector.​

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